Sensor Blemish Detect | Check the particles on sensor before AA process |
Glue width and broken detect | Top vision inspection |
Active Alignment | 6-axis (Sensor) or 5-axis (Lens) active alignment per AA station |
UV Pre Cure | 4 LED heads to proceed UV Pre-cure per AA station |
Through Focus and SFR Curves | Measuring the result before and after Active Alignment |
MTF and Decenter Test | Before and after UV pre-cure |
Through objective distance scan | Scan MTF variation from 40cm to infinity object distance. |
Machine Dimensions (3 Stations and 2 Switchers) |
3900mm(W)*1150mm(D)*1700mm(H) |
Machine Weight (3 Stations and 2 Switchers) |
1500KG |
Power Supply | AC220V/16A |
Software Operation | Windows 10 64bit |
Discerption | Loop-rail conveyer system for automatic in-line production(1) 11-axis adjustment for both Lens or Lens Holder and Sensor Board LEGO Type structure for flexible process arrangement. |
Module Dimensions Limitation | • Lens :~50 mm(W) X 50 mm (L) X 150 mm(H) • PCB Board:~50 mm(W) X 50 mm (L) Note. Lager size parts may need a customized system, which required evaluation by UMA. |
Optical System (4) | • Motorized collimators:Objective distance 20cm ~ infinite • Light Source:Visible Color Temperature 5000K ± 500K or Visible + NIR (850nm or 940nm) |
XYZαβθ Axis SPEC Stroke/resolution (5)Sensor AA |
• X Axis:20mm/0.001mm • Y Axis:320mm/0.001mm • Z Axis:40mm/0.0004mm • α Axis:3 ˚ /0.0045 ˚ • β Axis:3 ˚ /0.0035 ˚ • θ Axis:± 5 ˚ / 0.0042 ˚ |
XYZαβ Axis SPEC Stroke/resolution (6)Lens AA |
• X Axis:20mm/0.001mm • Y Axis:320mm/0.001mm • Z Axis:40mm/0.0004mm • α Axis:3 ˚ /0.0045 ˚ • β Axis:3 ˚ /0.0035 ˚ |
UV Light Source (7) | Wavelength 365nm. |
Cycle Time | ~35.5 sec/pcs (Related to module traits) (Including UV pre-curing 10 sec and stage movement without Pre AA) |